Below is the base toy gun I used for Dr Horrible's laser. I found it for dirt-cheap at Goodwill and the bottom bar of the handle was perfect to re-fab...

After digging through my storage closet for a box (ended up being a chocolate box) and the White Drawers of Randomness, which include quater machine bubbles, spools from wire, cigar containers, etc., then decoupaging with a leftover cell phone manual, I was left with this rough looking beauty:

I enjoyed the patterns that the text offered, but Dr Horrible's gun was black and silver, so I pulled out the spray paints and went to work (on the porch, otherwise the cat would've gotten high on fumes.)

Of course, like any nerd, my brother-in-law was SUPER PSYCHED to recieve such epic awesomeness.

And, like any artist would do for a family memeber, I accepted payment in Blue Moon beer.
I decoupaged my own mask using the same cellphone manual, first molding the paper around the the brow and nose from a cheapie little Zorro mask, letting it dry overnight to ensure the shape would hold as I built layers upon Layers upon LAYERS of paper using a model skull to keep the shapes and symetry correct. It took three days between employment, drying glue and making sure I liked the shape. Below are the process photos (featuring the super helpful studio cat, Mr Copper!)and the final product and costume, pictured with my awesome husband as Captain Hammer (Dr Horrible's nemisis.)






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